M001 water-based ceramic polymer topcoat

M001 water-based ceramic polymer topcoat

Introduction: SPP-M001 water-based ceramic polymer topcoat is a material based on silica sol organic silane and compounded with rare earth, aluminum oxide, and titanium oxide. It improves the brittleness of pure inorganic coatings, retains the high weather resistance, wear resistance, temperature resistance, and self-cleaning properties of inorganic ceramics, and is a long-lasting and environmentally friendly coating. It is mainly used as a topcoat to improve weather resistance and anti-corrosion.

Main features:

◆ Simple construction, with multiple construction methods including spraying, dipping, and brushing

◆ Water based environmental protection, no harmful substances dissolved, and no heavy metals

Extremely excellent weather resistance, semi permanent coating

Excellent wear resistance and excellent resistance to wind and sand erosion

◆ Class A non combustible

◆ Good self-cleaning performance

◆ Temperature resistance 260 ℃

Table 2 Comparison of different high-performance topcoats

category

SPP water-based ceramic polymer topcoat

Fluorocarbon paint

Hardtop AS 

Porcelain veneers

Environmental friendliness

Water based, environmentally friendly

VOC release and pollution

VOC release and pollution

High energy consumption

Usage performance

Easy to use

Convenient construction

Convenient construction

Construction can only be carried out within the factory

hardness

4-9H

F-2H

2H

3-6H

Weather resistance

＞ 4000h, semi permanent

3000h

1000h

Semi permanent

Flammability

Class A non combustible

B-grade flame retardant, emitting smoke

combustible

Class A non combustible

Self-cleaning property

good

preferably

commonly

preferably

Wear resistance

15 times more than fluorocarbon

preferably

commonly

good

Basic parameter description

◆ Usage ratio: A: B=7:3

◆ Drying conditions:

Bake completely dry, 150 ℃ * 20min;

Or room temperature curing, surface dry ≤ 1 hour (25 ℃), it takes seven days (25 ℃) to reach the final strength

◆ Volume solid content: 45-50%

◆ Specific gravity: 1-1.2g/cm3

◆ No waste theoretical dosage: 50g/m2 (dry film 20 microns)

◆ Viscosity: FORD 4 #, 10-14 seconds (20 ℃)

Flash point: 36 ℃

◆ Shelf life: sealed from light, before mixing: 12 months from the date of production; After mixing, 2-3 days (sealed storage)

application area 

◆ Protection of military vehicles, military facilities, ships, etc;

◆ Corrosion and weather resistance, wind and sand resistance protection for building steel structures, wind power towers, chemical storage tanks, pipelines, metal equipment, etc;

◆ Protection of solar photovoltaic cell backplates.

Instructions for use

1. When making the topcoat, the primer should be clean, oil-free, and waterless. The topcoat should be applied when the SPP-D001 water-based heavy-duty anti-corrosion primer is dry by more than 90% (well ventilated, after 10 hours at room temperature).

2. Coating preparation:

Please stir the main agent evenly first.

Main agent: The curing agent is mixed in a ratio of 7:3 (weight ratio) for 60 minutes and allowed to stand for 30 minutes before use.

3. Spray gun preparation: Spray gun caliber 1.0-1.3mm, pressure 4-5kg, metal color can be used with mouth

K406 pipeline anti-corrosion polyurea

K406 pipeline anti-corrosion polyurea

Product Introduction

K406 pipeline anti-corrosion polyurea is mainly used for anti-corrosion of various metal pipelines. The material is divided into two components: A and B, which have the advantages of environmental protection, non-toxic, efficient construction, and excellent anti-corrosion, and can meet the anti-corrosion requirements in different environments.

Main performance indicators of the product

project

parameter

project

parameter

Solid content

100%

elongation at break 

20%

Gel time

10s

Bond strength

8MPa

tear strength 

75 KN/m

Wear resistance

20mg

tensile strength 

30 MPa

Hardness, Shore D

seventy

Product advantages

Fast solidification, high construction efficiency;

Solvent free, safe, environmentally friendly, and environmentally friendly;

Special equipment for spraying and curing, with stable and guaranteed quality;

The coating is dense and seamless, with excellent anti-corrosion performance;

Strong adhesion with metal substrate;

Excellent aging resistance, long service life, and buried pipelines can be used for more than 30 years;

Good wear resistance.

application area 

Used for anti-corrosion of the inner and outer walls of sewage pipelines, oil pipelines, gas pipelines, overhead pipelines, directly buried pipelines, etc.

Painting method

Professional equipment spraying construction requires preheating of components A and B before use, and sufficient mixing of components B before use.

Recommended thickness: 2-2.5mm.

Introduction to Construction Technology

1. It is recommended to use sandblasting to remove rust to Sa2.5 level for metal substrates, or angle grinding to remove rust to ensure that the substrate is free of rust;

2. The substrate should be clean and free of water or oil;

3. Brush D300 metal primer;

4. Spray K406 pipeline anti-corrosion polyurea within 24 hours after the primer surface is dry.

Packaging, storage, and transportation

Component A 220kg/barrel, Component B 210kg/barrel. Packaging can also be changed according to user needs.

Suggested storage environment: 0-40 ℃, stored in a cool and ventilated place, in a warehouse, and the container must be sealed for storage.

Shelf life: 6 months without opening the original packaging; Beyond the storage period, it can still be used after passing the quality inspection.

This product does not contain organic solvents and is not classified as oxidants, corrosives, or radioactive hazardous materials. During storage, there will be no explosion and it is not classified as a hazardous material. During transportation, prevent severe cold, sunlight exposure, and rain.

matters needing attention

During construction, the moisture content of the substrate must be less than 7%, and the temperature of the substrate must be 3 ℃ above the dew point.

When the ambient temperature is below -5 ℃, it is not suitable for construction. During spraying operations, the ambient humidity must be below 85%.

3. The spraying material component B must be thoroughly stirred for 30 minutes before use to ensure uniform mixing.

When the interval between re spraying is greater than 2 hours, it is necessary to apply a special interface agent before re spraying.

5. It is strictly prohibited to add diluents to the spraying materials.

6. During construction in confined space

K401 metal heavy-duty anti-corrosion polyurea

K401 metal heavy-duty anti-corrosion polyurea

Product Introduction

K401 metal heavy-duty anti-corrosion polyurea is a new type of anti-corrosion material launched for storage tanks, pipelines, and offshore steel structures made of metal materials in various environments. The material is divided into two components: A and B, which have the advantages of environmental protection, non-toxic, and efficient construction. It can meet most of the anti-corrosion requirements in the market and can better exert its excellent anti-corrosion performance in marine environments.

Main performance indicators of the product

project

parameter

project

parameter

Solid content

100%

elongation at break 

20%

Gel time

10s

Bond strength

8MPa

tensile strength 

25MPa

Hardness, Shore D

seventy

Product advantages

Fast solidification, high construction efficiency;

Solvent free, safe, environmentally friendly, and environmentally friendly;

Special equipment for spraying and curing, with stable and guaranteed quality;

The coating is dense and seamless, with excellent corrosion resistance;

Strong adhesion with metal substrate;

Excellent aging resistance and long service life;

Good wear resistance.

application area 

Used for anti-corrosion of various metals in the petroleum and chemical industries, such as chemical storage tanks, pickling tanks, crude oil tanks, etc.

Painting method

Professional equipment spraying construction requires preheating of components A and B before use, and sufficient mixing of components B before use.

Recommended thickness: 2-2.5mm.

Introduction to Construction Technology

1. It is recommended to use sandblasting to remove rust to Sa2.5 level for metal substrates, or angle grinding to remove rust to ensure that the substrate is free of rust

2. The substrate should be clean and free of water or oil

3. Brush D300 metal primer

4. Spray K401 metal heavy-duty anti-corrosion polyurea within 24 hours after the primer surface is dry

Packaging, storage, and transportation

Component A 220kg/barrel, Component B 210kg/barrel. Packaging can also be changed according to user needs.

Suggested storage environment: 0-40 ℃, stored in a cool and ventilated place, in a warehouse, and the container must be sealed for storage.

Shelf life: 6 months without opening the original packaging; Beyond the storage period, it can still be used after passing the quality inspection.

This product does not contain organic solvents and is not classified as oxidants, corrosives, or radioactive hazardous materials. During storage, there will be no explosion and it is not classified as a hazardous material. During transportation, prevent severe cold, sunlight exposure, and rain.

matters needing attention

During construction, the moisture content of the substrate must be less than 7%, and the temperature of the substrate must be 3 ℃ above the dew point

When the ambient temperature is below -5 ℃, it is not suitable for construction. During spraying operations, the ambient humidity must be below 85%

3. Spray material component B must be thoroughly stirred for 30 minutes before use to ensure uniform mixing

When the interval between re spraying is greater than 2 hours, it is necessary to apply a special interface agent before re spraying

5. It is strictly prohibited to add diluents to spraying materials

6. During construction in confined space, protection work shall be done well and ventilation shall be ensured.